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Showerthought: The 'easy' quarter panel replacement that took three days

It was a 2018 Ford Focus with a hidden brace that needed a special tool we didn't have. Has anyone else found a quicker way to handle that specific model?
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4 Comments
jessechen
jessechen3mo ago
Tell me about it. That hidden brace is a total nightmare on those Focus models. We ended up cutting a small access hole with a sawzall from the inside trunk area to reach the bolts. It felt wrong but it got the job done in an afternoon instead of waiting for the tool. You have to seal it up real good after, obviously. Sometimes you just have to get creative when the factory design fights you.
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sean_green44
Oh man, that's the real deal right there. I've been there with that exact cut-the-trunk move on an '08. It feels like you're breaking the car, but man, when you finally get a wrench on those bolts... total relief. Just make sure you hit that new metal with some paint before you seal it up.
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brianreed
brianreed3mo ago
My buddy welded a custom socket and got it done in a day.
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michael_green44
michael_green442mo agoTop Commenter
Welding a socket is the ultimate sign of a real fix. That's the kind of backyard engineering that saves a weekend. Sometimes the proper tool is the one you make yourself. It beats waiting for shipping or fighting with a bad angle. Getting it done in a day is a huge win.
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