I bought a $25 thermal pad set for a laptop and it fixed a weird fan noise I couldn't trace for a month.
This old Dell Latitude kept making this high-pitched whine under load, and I'd already cleaned the fan and heatsink twice. I swapped out the old dried-up paste for a fresh set of pads and paste, and the noise just stopped, like the heatsink was making better contact. Has anyone else fixed a weird noise just by redoing the thermal interface?
Oh man, turning to dust is the perfect way to describe it. I swear the last time I heard a noise like that, I pulled the pads out and they just crumbled in my hand like ancient bread. It's like the car was trying to communicate through interpretive sand art. Pretty sure that grinding sound is just the last cry for help before the metal-on-metal symphony starts.
My old Thinkpad T430 had a similar whine that drove me nuts. I replaced the paste but not the pads, and the noise came back after a week. The issue was the heatsink itself had a tiny warp, so the new paste couldn't fix the bad contact. I had to gently bend the mounting bracket to get even pressure, and that was the real fix. Sometimes the interface material is just a band-aid for a mechanical problem.